Solutions
Manufacturing
Execution System
Collect the latest data and monitor
production processes in real time
Maximum performance and a clear vision at less cost
- Increased production performance
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Timely discovery and elimination of selected downtimes and performance-reduction reasons cuts down on WIPs and raises overall efficiency.
- Precise data for worker planning and evaluation
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A detailed digital image of production lets you acquire precise data and then use it when making decisions and setting remuneration.
- Decreased record-keeping costs
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Paper-free records save costs during subsequent administration and data rewriting – and also save time for managers.
- A clear view of worker qualifications
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We help you track, manage and improve workers’ qualifications for manufacturing work centres and processes. And increase their motivation.
- QMS, MMS, WMS and APS connections
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Real-time management of work centres, machines and people, plus linked processes in quality, maintenance, logistics and production planning, all as one unit.
Our customers
Our MES solution’s benefits will win you over
OEE – quality, performance, availability
Timesheets; correct and defective units; work times and downtimes; teamwork; multi-machine operation.
Maintenance
Regular, preventive and ad-hoc maintenance; maintenance response requests and registration; filing and tracking of maintenance tasks.
A skills matrix for every work centre and every machine
Skill expiration dates; increases and decreases to skill levels; training; skill checking before work begins.
Escalations/notifications
The MES can notify designated persons of atypical states and incidents, escalate after solution deadlines and register responses and reasons.
Inter-operation quality
Verification plans; check frequencies; regular and spot checks.
Traceability
A register holding serial numbers for products, utilised parts and materials, processing parameters (machines), and part histories.
Base Your Decisions on Data
Capture reality in a virtual environment
Real-time reporting provides an instant overview of your production and logistics processes in one place. Monitor performance down to the level of individual work centres. Get support for efficiently managing processes in your hall and motivating your workers. Use data visualisation in a digital twin to gain a quick understanding of the current situation and support for your decisions.
Optimize your processes by analysing and mining your data
Thanks to the analysis of historical data, you can uncover key patterns and bottlenecks in manufacturing and logistics. Expanding this retrospective with a prediction of your results for the next week or month will ease your decision-making. In addition, interconnecting analytical tools with other systems supports the automatic optimisation of warehouse operations and increases overall operational efficiency.
Model solution variants and gain a firm grasp of complex systems
Can't decide on a solution variant? Want to know the performance of a new design, or its critical points? Dynamic simulation in the FlexSim tool will answer your questions even before the project begins. You can verify and fine-tune every change during subsequent optimisation. FlexSim learns with the help of AI (reinforcement learning), enabling it to solve complex tasks almost in real time.
Interconnect production with other systems
SAP SOLUTION
MES within SAP system
Gain the benefits of a MES solution directly within SAP system.
OTHER SOLUTIONS
MES as an independent solution
Gain the benefits of a MES solution
inside Aimtec DCIx.
Supplement your MES solution with Zebra devices
Zebra Technologies offers a broad portfolio of automatic identification products and services. We’ll help you choose the right technologies.
Case study
Digitalisation of manufacturing and logistics; SAP roll-out
A comprehensive digitalised traceability, sequencing and logistics solution for the majority of the group’s branches.